From part or concept
to finished metal component
A transparent, 6-step process combining CAD reverse engineering, additive manufacturing,
and precision Lost-PLA investment casting — with zero financial risk and no tooling delays.
6 steps from concept to finished casting
Project Analysis
Send us your part, photos, sketches, or existing documentation. We analyze geometry and determine the optimal manufacturing process.
CAD Modeling
We create or reconstruct a precise 3D CAD digital model, accounting for dimensional requirements, tolerances, and the downstream production process.
Model Preparation
The model is prepared for 3D printing and — if required — for the metal casting process.
3D Printing
We produce a high-precision physical model that can serve as a functional prototype or sacrificial burnout pattern for subsequent casting.
Casting
For metal production, we perform casting using the Lost-PLA method with the prepared sacrificial pattern.
Finished Component
You receive a finished metal component prepared according to the project specifications and functional requirements.
Why does this process outperform traditional methods?
We eliminate weeks of lead times
and tens of thousands frozen in steel tooling.
| Process Feature | Nabilax Lost-PLA + CAD | Traditional Tooling Foundry |
|---|---|---|
| Order lead time | bolt 4 – 7 business days | 8 – 16 weeks to build tooling alone |
| Tooling / mould setup cost | check_circle $0 / €0 / 0 PLN (zero physical tooling) | 20,000 – 120,000+ PLN for steel tooling |
| Geometry change flexibility | cached Instant modification directly in CAD | Costly CNC mould rework or brand new tool |
| Minimum cost-effective batch (MOQ) | check_circle Cost-effective from just 1 prototype part | Cost-effective only from 5,000+ units |
| Complex geometries & undercuts | view_in_ar Complete design freedom (no split parting lines) | Severely restricted by complex mould slides |
Have an unusual project or urgent deadline?
Send us your sketch, photo, or ready STEP file. Our engineers will analyze geometry for free and contact you on the same business day.