NABILAX
hub NABILAX SERVICES END-TO-END MANUFACTURING

End-to-end process from digital engineering to finished metal monolith.

We combine precision CAD engineering, additive manufacturing, and lost-PLA casting into an integrated technological chain.

SERVICE 01 CAD Engineering & Reverse Engineering

CAD Design and Reverse Engineering

We turn existing parts, physical measurements, and concepts into production-ready 3D models.

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No technical documentation for an old part? Is a machine component damaged, worn out, or obsolete? Or do you only have a concept sketch and an idea for a new part?

Solution: Based on the physical part, measurements, sketches, or documentation, we create precision 3D CAD models tailored for downstream manufacturing.

checklist What we offer:

  • check_circle Reverse engineering of existing, worn, or obsolete machinery parts,
  • check_circle Geometry reconstruction based on delivered physical parts and CMM measurements,
  • check_circle Design of custom mechanical components from concept sketches and specifications,
  • check_circle CAD model optimization for 3D printing and metal casting processes (DFM),
  • check_circle Selection of precise engineering tolerances and fits,
  • check_circle Thermal shrinkage compensation and casting process drafting,
  • check_circle Preparation of 2D manufacturing drawings and digital production files.
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Supported File Formats:

We deliver production-ready files in formats including:

STEP IGES STL

Ready for seamless downstream manufacturing and CAM processing.

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SERVICE 02 Additive Manufacturing & Investment Patterns

Precision 3D Printing and Casting Patterns

We print tailored 3D models and patterns engineered for demanding applications.

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We manufacture precision 3D models designed both for functional prototyping and direct use as investment patterns in lost-PLA metal casting.

Precision & Cost-efficiency: Optimal geometry design and slicing parameters significantly reduce secondary CNC machining while ensuring high-fidelity reproduction.

view_in_ar We provide:

  • check_circle 3D printing of burnout models dedicated to Lost-PLA casting,
  • check_circle Functional prototypes for fit checks, assembly verification, and mechanical testing,
  • check_circle Tailored material selection and slicing optimization for each use-case,
  • check_circle Geometry optimization for clean burnout and slurry permeability,
  • check_circle Production of complex, organic geometries and lattice structures,
  • check_circle Large-format printing and segmented assemblies with precision alignment pins.
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Burnout Patterns for Casting:

For investment patterns, internal infill structure, wall thickness, and low-ash polymer selection are strictly engineered to eliminate mold fracture during burnout and pouring.

tune Precise Process Control:
• Optimized internal infill for clean, zero-ash burnout • Virtually zero ash residue in ceramic molds
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SERVICE 03 Investment Casting & Metal Monoliths

Precision Lost-PLA Metal Casting

Complex monolithic metal parts without costly tooling or dies.

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Lost-PLA investment casting uses 3D printing directly as the pattern-making stage. Instead of machining expensive steel molds or wax tooling, printed burnout patterns are encased in ceramic slurry and burned out.

Key Benefit: Cost-effective production of single prototype parts, legacy replacement components, and short-run production where tooling costs would be prohibitive.

psychology Why Lost-PLA Casting?

Zero Tooling Capital Expenditure:

Eliminates expensive steel molds and tooling setup, ideal for prototypes and 1–500 pcs.

Unmatched Design Freedom:

Enables complex organic channels, undercuts, and monolithic geometries impossible with CNC alone.

Accelerated Turnaround:

Direct progression from CAD file to physical pattern and poured metal within days.

Cost-Efficient Low Volumes:

Economical from a single custom piece to small batch manufacturing without high tooling amortization.

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Available Casting Alloys:

Depending on mechanical, thermal, and corrosion requirements, we cast in:

  • Aluminum alloys (e.g. AlSi10Mg, AlSi9Cu3)
  • Bronze (tin, aluminum, silicon bronze)
  • Brass (CuZn39Pb2 and engineering brass)
  • Selected custom alloys & non-ferrous metals

Material specification is tailored to mechanical loads, operating environment, and engineering tolerances.

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FREE ENGINEERING & DFM ANALYSIS

Consult your project or send CAD files for quotation.

Upload CAD files (STEP, IGES, STL) or sketches and photos of the part. We typically respond within 24 hours with a comprehensive cost estimate and technological feedback.